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spacer1 Facilities and Capabilitiesgreyline Engineering and Product Developement | Manufacturing | Test Capabilities | Quality Assurance


Facilities Overview

Arnold Magnetics Corporation modern 25,000 square foot facility, located in Camarillo, Ca, is Corporate Headquarters for our complete operation.  All off-the-shelf standard and custom power conversion products are manufactured and tested to detailed requirements and each unit receives a comprehensive burn-in prior to shipment.The incorporation of standard high density power products, allows us to offer timely, cost effective, configurable power solutions, tailored to the unique power application. The use of this “Rugged COTS” technology, couple with our attention to detail, ensures high reliability and peak performance for our Military, Industrial, and Space Industry Customers. Our highly experienced Research and Design Team, offers competitive, leading edge technology solutions, using our comprehensive database of standard and customized designs. Advanced power electronics design techniques are utilized to meet the most demanding requirements!


Engineering and Product Development

Develops and qualifies rugged standard and custom AC-DC, DC-DC, DC-AC power converters and inverters for COTS manufacturing and program management for customer application including:
  • Power system design and assembly
  • Breadboard – brass board -
    prototype development
  • Telemetry control circuitry
  • Mechanical design of enclosure, interconnects, power and thermal management
  • Input and output EMI filtering to MIL-STD 461C-E and DEF STAN 59-41 requirements
  • Spike and transient suppression to MIL-STD 704A, 1275A and DEF STAN 61-5 requirement
  • High power conversion efficiency, low profile, 
    light weight and high power density
  • Wide -55°C to +80°C operating temperatures.


Manufacturing
  • Magnetics Department
    Power transformer and EMI filter magnetics are produced using processes and controls that have been established and refined over the last 50 years.
  • Production / Sub-assembly
    Production assembly utilizing - through-hole assembly - Surface mount assembly, all to IPC-610
  • Test Department
    Sub-assemblies and completed assemblies manufactured at AMC are subjected to minimum test criteria using 100% sampling. All power supplies manufactured by AMC are also subjected to a minimum burn-in and power cycling criteria.
  • Fabrication
    AMC maintains a fully functional machine shop in order to accommodate: Prototype, Pre-production metal work, C &C.  (Full rate production is provided via qualified external suppliers)


Test Capabilities

• EMI Testing

  • Mil-Std-461C-E Conducted Emissions testing on-site
  • LISN’s for Single and Three Phase
  • Spectrum Analyzers
  • Computerized Test data and Limit Curves

Acceptance/Design Verification Testing

  • Spectrum Analyzers
  • Digital Oscilloscopes
  • Function Generators
  • Hi-pot Testers
  • Programmable AC and DC Sources
  • Frequency Generators
  • Unique and Standard Load Test Equipment
  • Multi-frequency high power generators

• Environmental Testing

  • Mil-Std-810E – Shock, Vibration, Salt Fog, Humidity, Temperature,
    Explosive Atmoshere, Fungus, Altitude
  • Mil-461C-E conducted emission testing on-site
  • Mil-Std-167 Shipboard Vibration
  • Mil-S-901C Shock


Quality Assurance

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Environmental Stress Screening

  • Internal ESS Lab to support and confirm additional product reliability
  • Vibration Equipment for: Shock, Random, Sinusoidal
  • Temperature Chambers for: Temperature Cycling, Fast Temperature ramp, High/Low Temperature Operation

• Quality Control

  • Inline Statistical Process Control, Statistical Product Monitoring,
  • Average Outgoing Quality Data
  •  Receiving Inspection to ISO 9001:2000
    Procedures and 100% In-process and Final inspection criteria.


 

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